Understanding Wire and Circular Wire Sawing
When it comes to cutting large or heavily reinforced concrete structures, wire sawing stands out as one of the most powerful and precise methods available. Unlike conventional saws that rely on fixed blades and depth limitations, wire sawing uses a continuous loop of diamond-embedded wire to cut through concrete, steel, and stone of virtually any thickness.
At Kansas City Coring & Cutting, we use both wire and circular wire sawing systems to tackle projects that require strength, control, and accuracy. From bridge sections to industrial foundations, our crew has the equipment and experience to handle even the most complex jobs safely and efficiently.
How Wire Sawing Works
The process begins by feeding a diamond wire through a pre-drilled opening around the section that needs to be cut. The wire is then looped through a series of pulleys connected to a hydraulic drive unit. As the wire moves at high speed, the diamonds on the wire grind through the material, creating a clean and precise cut with minimal vibration.
A constant flow of water is used during cutting to cool the wire, reduce dust, and flush away debris. Because the equipment is mounted remotely, operators can perform the work from a safe distance — an essential advantage in hazardous or confined areas.
Common Use Cases
Wire sawing is ideal for:
• Bridge and pier removal
• Large foundation and column cuts
• Industrial equipment bases
• Nuclear and power plant structures
• Heavily reinforced or thick concrete walls
• Controlled demolition projects
Circular wire sawing is a variation used for circular openings or curved profiles, such as tanks, pipes, and containment walls.
Advantages of Wire Sawing
• Unlimited Cutting Depth: Can cut through any thickness of concrete or steel.
• Low Vibration: Protects nearby structures and sensitive components.
• Quiet and Clean: Produces less noise and minimal dust when water-cooled.
• Precision and Safety: Remote operation reduces risks to workers.
Limitations to Consider
Wire sawing requires expert setup, continuous cooling, and careful planning. It is generally slower than smaller cutting tools and best suited for heavy-duty or specialized projects rather than quick, shallow cuts.
Why Choose Kansas City Coring & Cutting
With decades of experience, Kansas City Coring & Cutting is trusted throughout the Midwest for advanced concrete cutting and controlled demolition. Our team uses cutting-edge equipment, rigorous safety standards, and proven techniques to deliver clean, accurate results on every project.
If your job requires precision cutting on large or reinforced structures, wire sawing is the solution. Contact Kansas City Coring & Cutting today to schedule an estimate or consultation with one of our specialists.
